Overview

Aging is a concern with most lithium-ion batteries. Some capacity deterioration is noticeable after one year, whether the battery is in use or not. The battery frequently fails after two or three years.

Storage in a cool place slows the aging process of lithium-ion. Manufacturers recommend storage temperatures of 15°C (59°F). In addition, the battery should be partially charged during storage. The manufacturer recommends a 40% charge.

An increase of the internal resistance occurs with cycling and aging. After 2-3 years of use, the pack often becomes unserviceable due to a large voltage drop under load that is caused by high internal resistance.

Prolonged Battery Life Through Moderation

Batteries live longer if treated in a gentle manner. High charge voltages, excessive charge rate and extreme load conditions have a negative effect on battery life. The longevity is often a direct result of the environmental stresses applied. The following guidelines suggest ways to prolong battery life.

  • The time at which the battery stays at 4.20V/cell should be as short as possible. Prolonged high voltage promotes corrosion, especially at elevated temperatures.
  • 3.92V/cell is the best upper voltage threshold for cobalt-based lithium-ion. Charging batteries to this voltage level has been shown to double cycle life. Lithium-ion systems for defense applications make use of the lower voltage threshold. The negative is a much lower capacity.
  • The charge current of Li-ion should be moderate (0.5C for cobalt-based lithium-ion). The lower charge current reduces the time in which the cell resides at 4.20V. A 0.5C charge only adds marginally to the charge time over 1C because the topping charge will be shorter. A high current charge tends to push the voltage into voltage limit prematurely.
  • Do not discharge lithium-ion too deeply. Instead, charge it frequently. Lithium-ion does not have memory problems like nickel-cadmium batteries. No deep discharges are needed for conditioning.
  • Do not charge lithium-ion at or below freezing temperature. Although accepting charge, an irreversible plating of metallic lithium will occur that compromises the safety of the pack.

Not only does a lithium-ion battery live longer with a slower charge rate; moderate discharge rates also help. Shown below the cycle life as a function of charge and discharge rates. Observe the improved laboratory performance on a charge and discharge rate of 1C compared to 2 and 3C.

A moderate charge and discharge puts less stress on the battery, resulting in a longer cycle life.

Battery experts agree that the longevity of lithium-ion is shortened by other factors than charge and discharge rates. Even though incremental improvements can be achieved with careful use, our environment and the services required are not always conducive for optimal battery life. In this respect, the battery behaves much like us humans - we cannot always live a life that caters to achieve maximum life span.

Hints to Long Battery Life

Limit the time at which the battery stays at 4.20V/cell. Prolonged high voltage promotes corrosion, especially at elevated temperatures.

3.92V/cell is the best upper voltage threshold for cobalt-based lithium-ion. Charging batteries to this voltage level has been shown to double cycle life. Lithium-ion systems for defense applications make use of the lower voltage threshold. The negative is reduced capacity.

The charge current of Li-ion should be moderate (0.5C for cobalt-based lithium-ion).

The lower charge current reduces the time in which the cell resides at 4.20V. It should be noted that a 0.5C charge only adds marginally to the charge time over 1C because the topping charge will be shorter. A high current charge tends to push the voltage up and forces it into the voltage limit prematurely.


Information
In respect to fast-charging and topping charge, the charge behavior of lithium-ion is similar to lead acid. Here, the voltage threshold of 2.35V/cell during regular charge needs to be lowered to 2.27V/cell when the VRLA is on standby. Keeping the voltage at the high threshold would contribute to corrosion. A similar effect occurs with lithium-ion.

Lithium-ion works within the discharge temperature limits of -20°C to 60°C (-4°F to 140°F). The performance is temperature based, meaning that the rate capability at or below -20°C is reduced due to the increased impedance of the electrolyte. Discharging at low temperatures does not harm the battery. Lithium-ion may be used down to -30°C (-22°F) with acceptable results. Larger packs will be necessary to compensate for the reduced capacity at these temperatures.

It is not recommended to discharge lithium-ion at temperatures above 60°C. High discharge rates combined with elevated temperatures can cause self-heating, an effect that could permanently damage the separator and electrodes of the cells.

One of the urgent requirements of a battery for digital applications is low internal resistance. Measured in milliohms, the internal resistance is the gatekeeper that, to a large extent, determines the runtime. The lower the resistance, the less restriction the battery encounters in delivering the needed power spikes. A high mW reading can trigger an early 'low battery' indication on a seemingly good battery because the available energy cannot be delivered in the required manner and remains in the battery.

Further Reading

  • Lithium Ion Battery Aging Factors